6Ton 8Ton 10ton 12Ton Single Drum Chain Grate Coal Fired Steam
Boiler For Railways Concrete Curing
Rated capacity:1 ton,2 ton,3 ton,4 ton,5 ton,6 ton,8 ton,10 ton,12
ton,15 ton,20 ton;
Rated pressure: 0.4Mpa-3.8Mpa;
Applicable fuel:coal,biomass, pellets, wood chips,palm shell,
coconut shell,rice husk,etc;
Automatic Moving Grate Coal Fired Steam Boiler is horizontal
single-drum shell boiler with water-fire tubes. It has chain grate
as burning device, upper-in-and-upper-out style natural water
circulation with ejection for hot water boiler of this series, the
right and left side of furnace as radiant heating surface, two
wings of furnace and threaded smoke tubes as convection heating
surface and three-dimensional shield shell. Furnace is divided by
Smoke baffle wall into combustion chamber (firebox) at front and
reburning chamber at back.
Technical Parameters
Model
Item | DZL1-0.7-T
DZL1-1.0-T
DZL1-1.25-T | DZL2-0.7-T
DZL2-1.0-T
DZL2-1.25-T | DZL4-1.25-T
DZL4-1.6-T | DZL6-1.25-T
DZL6-1.6-T | DZL8-1.25-T
DZL8-1.6-T | DZL10-1.25
DZL10-1.6 |
Rated evaporation
capacity (t/h) | 1 | 2 | 4 | 6 | 8 | 10 |
Working
pressure(Mpa) | 0.7/1.0/1.25 | 0.7/1.0/1.25 | 1.25/1.6 | 1.25/1.6 | 1.25/1.6 | 1.25/1.6 |
Rated steam
temperature(℃) | 170/184/194 | 170/184/194 | 194/204 | 194/204 | 194/204 | 194/204 |
Feed water
temperature(℃) | 20 | 20 | 20 | 20 | 20 | 20 |
Effective area of
grate(m2) | 2.22 | 4.1 | 5.85 | 7.95 | 9.75 | 10.77 |
Fuel consumption
(Kg/h) | 200 | 400 | 800 | 1200 | 1600 | 2010 |
Exhaust flue gas
temperature(C) | 150 | 150 | 150 | 150 | 150 | 150 |
Thermal Efficiency
(%) | 82 | 82 | 82 | 82 | 82 | 82 |
| Size(m) | 5.1x 2.2x 3.0 | 5.5x 2.3x 3.3 | 6.6x 2.6x 3.6 | 8.2x 2.9x 3.8 | 8.1x 3.1x 3.8 | 7.7x 3.2x 3.6
8.6x 3.0x 2.6 |
| Weight (t) | 17 | 23 | 25 | 35 | 45 | 33
28 |
Performance Advantages
1. Excellent chain grate
1) The small scale chain grate boiler could resist the temperature
as high as 1200℃, long working life.
2) The chain grate has a low coal leakage because of the small gap.
3) High automatic degree, decrease labor cost.
4) Convenient for maintenance, it could be done without boiler shut
down.
5) Based on customers’ requirement and fuel characteristics, the
grate could be designed as small scale grate, chain belt grate, bar
grate, etc.
2. High thermal efficiency
1)The spirally corrugated tube strengthen the heat transfer,
improve thermal efficiency. The flue gas has the foundation of
disturbance, avoid ash depositing in tube.
2)The furnace wall was poured entirely by the heat-resistance
concrete and high-temperature-resistance refractory brick, and the
boiler shell use aluminium silicate board for heat preservation,
low heat loss.
3) Equipped with economizer, make full use of the heat of flue gas,
decrease the exhaust smoke temperature, increase thermal
efficiency.
3. Avoid bulging
The riser tube bundle under the drum, remove the dead water region
at the bottom of drum, sludge is not easy for depositing, the high
temperature area of drum has better cooling, prevent bulging.
4. Avoid tube plate cracking
1) The steam boiler adopts arched tube plate and spirally
corrugated tube, change the quasi-steel body into quasi-elastic
body structure, reduce stress, solves the problems of tube plate
cracking.
2) Arrange two sides gas duct in drum, the smoke gas could enter
into the front smoke chamber smoothly, the temperature of tube
plate is lower than 600℃, avoid cracking leaded by high
temperature.
5. Sufficient output
Adopts horizontal type three pass structure and large furnace, to
ensure the sufficient combustion, and the boiler could absorb the
thermal expansion effectively. The large diameter boiler drum
increases the radiant heating surface, to ensure the sufficient
output.
6. Environmental protection
1) The splayed wall and smoke outlet have the function of dust
removal, decrease the concentration of smoke emission.
2) The moving grate boiler adopts several environmental protect
measures (bag dust collector, double towers desulfurization, etc.)
to meet the national emission requirement.
This coal steam boiler is widely used in schools, textile mills,
clothing factories, printing and dyeing factories, restaurants,
food factories, beverage factories, bean products factory, meat
products factory, cannery, winery, pharmaceutical factory,
packaging factory, building materials factory, coating factory,
swimming pool and other enterprises and institutions.
FAQ of coal fired boiler
1.What is the size of furnace door and blower hopper?
Size of furnace door:
Standard elliptical furnace door:300*800*1500
Blower hopper size:
2 tons conical hopper: 1400*800*1500
4 tons conical hopper: 2200*1400*1500
2.What is the combustion mode of coal/biomass fired boiler?
The combustion mode of coal/biomass fired boiler is layer
combustion. Place the flue on the fixed or moved grate, to form an
evenly fuel bed with a certain thickness, air comes from the bottom
of grate, and combustion occurred on the fuel bed.
3.Material of boiler drum / steel plate / tube.
Boiler drum material: Q245R,carbon steel, executive standard:
GB713-2008
Tube material: 20# seamless steel pipe, carbon steel, executive
standard: GB3087-2008
Still kettle material: Q345R, alloy steel, executive standard:
GB713-2008
4.What is the height of chimney?
The chimney is usually 30m, irrespective of the special
circumstances.
5.What are the heat-resistance temperature of grate and furnace?
The heat resistance temperature of grate is related to the grate
material, the highest temperature could be as high as 1100℃, and
the lower temperature could be 700℃.
6.What is the temperature of smoke gas?
The highest temperature of smoke gas is 165℃.
7.How long can the coal/biomass fired boiler works?
Coal/biomass boilers could work for 10~15 years, under correct
operation, high water and coal quality, etc.
8.How to avoid collapse of bricks, and what should be done if it
happened?
When boiler installation finished, drying the boiler according to
the manual, it’s very important to avoid collapse of bricks.
9.How many stokers do I need for one boiler?
Usually 3 person, every 8 hours a shift.
