50ton Continuous Type Waste Tyre Plastic Pyrolysis To Fuel Oil
Production Line
Continuous Tyre Pyrolysis Plant is controlled automatic mode from
the operator’s touch screen. Process data is controlled and
monitored by various instruments and a control system. Safety
interlock system monitoring deviations from main process parameters
ensures the plant’s safe operation and long life. The plant is
supplied with air cooling system that cools media (cooling water).
Continuous Tyre Pyrolysis Plant include the following assemblies:
pyrolysis assembly, condensation assembly, control system equipped
with safe start devices.
Reactor adopt anti-coking solution, totally different from other
China manufacturer, no dust adhering on the wall.
Specification
| Technical data | Continuous Tyre Pyrolysis Plant |
| Capacity | 5-30 tons/day |
| Voltage | 380V/50hz |
| Electric power consumption | 11KW |
| Alternative fuel type for startup | Natural gas/heavy fuel oil |
| Heavy fuel oil | 800kg/Day |
| Lead time | 45Days |
| Plant minimum area occupied | 32 meters length, 15 meters width, 10 meters height |
| Condensation assembly weight | 7±5% tons |
| Pyrolysis reactor weight | 40±5% tons |
| Pyrolysis reactor diameter | 1700 mm |
| Maximum temperature of oil gas | 200 ℃ |
| Cooling media type and its temperature at the inlet of the HX | Cooling water no more than 40 ℃ |
| Required utilities | Initial cooling water supply Electric power supply |
Working processing of PLC control continuous pyrolysis plant
The source material is continuously fed into pyrolysis reactor,
where it is decomposed under heating in a primarily non-reactive
environment.
1. Solid wastes (plastic/tyre/rubber) is fed by screw conveyor from
the hopper.
2. The pyrolysis reactor is heated by the fuel burner. When the
heat temperature rises to the set value, the decomposition process
starts.
3. After the operation process is stable, heating is carried out by
gas burner operating on pyrolysis gas.
4. From the pyrolysis reactor, the oil gas goes into condensers.
Then it is cooled in the heat exchanger.
5. Oil gas enters the condenser, cools down to liquid while the
non-condensed gas is used as fuel to sustain the heating process,
enhancing its performance and significantly reducing operating
cost.
6. The solid residue is discharged from the lower part of the
reactor and shifted to receiving hoppers by the screw conveyor
without oxygen access.
Warranty:
1. Guarantee on the equipment after putting into service –one year.
Guarantee on the equipment from the date of shipment -18 months.
Service life -10 years.
2. Thermal decomposition plant is equipped with online monitoring
modules, requiring internet access for data recording.
Main feature of PLC control continuous pyrolysis plant
1. catalyst chamber - reduce speed of oil gas; improve oil quality
2. oil-water separator - avoid oil gas being back to reactor for
safety
3. cooling system (cooling pipe and vertical condensers /
horizontal condensers) -better condensing effect, more oil you will
get
4. oil tanks - collect oil
5. anti-back fire device - recycle tail gas to furnace as fuel;
second water closing for safety
6. negative pressure device - guarantee working under normal
pressure safety; shorten pyrolysis time; environment protection.
7. dust removal system - ensure the smoke reach national emission
standards
8. auto-feeder - shorten feeding time; feed more raw material; save
workers.
Advantages
1.Outstanding Features:
a. The reactor need preheat at the first when the machine starts
producing.
b. 24h continuous working for 20-30 days without any stops.
c. No need fuels, sync gas is recycled during the operation.
d. Large daily capacity:20-25T/D;25-30T/D
e. New desing of vertical condensers. Good oil quality with high
profit.
f. Low requirement on the raw materials.
2. Security:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic
nondestructive testing method to ensure the welding quality and the
welding shape.
c: Adopting manufacture process controlling system on the quality,
every manufacture process, manufacture date, etc.
d: Equipped with anti-explosion device, safety valves, emergency
valves, pressure and temperature meters, as well as the alarming
system.
3. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid
gas and dust from smoke
b: Smell during operation: Fully enclosed during the operation
c: Water pollution: No pollution at all.
d: Solid pollution: the solid after pyrolysis is the crude carbon
black and steel wires which can be deep-processed or sold directly
with its value.
Picture Details
