30 Ton Per Day Full Continuous Waste Rubber Tyre Pyrolysis Oil
Plant
Continuous Tyre Pyrolysis Plant is controlled automatic mode from
the operator’s touch screen. Process data is controlled and
monitored by various instruments and a control system. Safety
interlock system monitoring deviations from main process parameters
ensures the plant’s safe operation and long life. The plant is
supplied with air cooling system that cools media (cooling water).
Continuous Tyre Pyrolysis Plant include the following assemblies:
pyrolysis assembly, condensation assembly, control system equipped
with safe start devices.
Reactor adopt anti-coking solution, totally different from other
China manufacturer, no dust adhering on the wall.
Specification
| Technical data | Continuous Tyre Pyrolysis Plant |
| Capacity | 5-30 tons/day |
| Voltage | 380V/50hz |
| Electric power consumption | 11KW |
| Alternative fuel type for startup | Natural gas/heavy fuel oil |
| Heavy fuel oil | 800kg/Day |
| Lead time | 45Days |
| Plant minimum area occupied | 32 meters length, 15 meters width, 10 meters height |
| Condensation assembly weight | 7±5% tons |
| Pyrolysis reactor weight | 40±5% tons |
| Pyrolysis reactor diameter | 1700 mm |
| Maximum temperature of oil gas | 200 ℃ |
| Cooling media type and its temperature at the inlet of the HX | Cooling water no more than 40 ℃ |
| Required utilities | Initial cooling water supply Electric power supply |
Working processing of PLC control continuous pyrolysis plant
Step 1: Feeding (2 hours). Feed tyres into reactor manually or with
auto feeder;
Step 2: Preheating (2-4hours). Tyres gradually melts under high
temperature and oil gas comes out;
Step 3: Oil producing peak (8-10 hours). Oil gas goes through the
cooling system and is cooled down into liquid fuel oil; some oil
gas that cannot be further cooled down into liquid fuel oil under
common temperature and common pressure ("syngas") will be recycled
to furnace for heating, saving your fuel;
Step 4: Cooling (4 hours). After the oil processing process is
completed, leave the plant for cooling.
Step 5: Carbon black discharging (1-2 hours). Use a fully-sealed
carbon black discharging system to discharge carbon black.
Main feature of continuous pyrolysis plant
1. catalyst chamber - reduce speed of oil gas; improve oil quality
2. oil-water separator - avoid oil gas being back to reactor for
safety
3. cooling system (cooling pipe and vertical condensers /
horizontal condensers) -better condensing effect, more oil you will
get
4. oil tanks - collect oil
5. anti-back fire device - recycle tail gas to furnace as fuel;
second water closing for safety
6. negative pressure device - guarantee working under normal
pressure safety; shorten pyrolysis time; environment protection.
7. dust removal system - ensure the smoke reach national emission
standards
8. auto-feeder - shorten feeding time; feed more raw material; save
workers.
Advantages
1.Outstanding Features:
a. The reactor need preheat at the first when the machine starts
producing.
b. 24h continuous working for 20-30 days without any stops.
c. No need fuels, sync gas is recycled during the operation.
d. Large daily capacity:20-25T/D;25-30T/D
e. New desing of vertical condensers. Good oil quality with high
profit.
f. Low requirement on the raw materials.
2. Security:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic
nondestructive testing method to ensure the welding quality and the
welding shape.
c: Adopting manufacture process controlling system on the quality,
every manufacture process, manufacture date, etc.
d: Equipped with anti-explosion device, safety valves, emergency
valves, pressure and temperature meters, as well as the alarming
system.
3. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid
gas and dust from smoke
b: Smell during operation: Fully enclosed during the operation
c: Water pollution: No pollution at all.
d: Solid pollution: the solid after pyrolysis is the crude carbon
black and steel wires which can be deep-processed or sold directly
with its value.
Picture Details
