30tons Continuous PLC Automatic Control Waste Tyre/Plastic To Oil
Furnace Unit
Continuous Tyre Pyrolysis Plant is controlled automatic mode from
the operator’s touch screen. Process data is controlled and
monitored by various instruments and a control system. Safety
interlock system monitoring deviations from main process parameters
ensures the plant’s safe operation and long life. The plant is
supplied with air cooling system that cools media (cooling water).
Continuous Tyre Pyrolysis Plant include the following assemblies:
pyrolysis assembly, condensation assembly, control system equipped
with safe start devices.
Specification
| Technical data | Continuous Tyre Pyrolysis Plant |
| Capacity | 5-30 tons/day |
| Voltage | 380V/50hz |
| Electric power consumption | 11KW |
| Alternative fuel type for startup | Natural gas/heavy fuel oil |
| Heavy fuel oil | 800kg/Day |
| Lead time | 45Days |
| Plant minimum area occupied | 32 meters length, 15 meters width, 10 meters height |
| Condensation assembly weight | 7±5% tons |
| Pyrolysis reactor weight | 40±5% tons |
| Pyrolysis reactor diameter | 1700 mm |
| Maximum temperature of oil gas | 200 ℃ |
| Cooling media type and its temperature at the inlet of the HX | Cooling water no more than 40 ℃ |
| Required utilities | Initial cooling water supply Electric power supply |
Working processing of PLC control continuous pyrolysis plant
Pollution-Free Continuous Waste Tyre Pyrolysis Plant will be
shattered fragments of the tire after a belt conveyor, belt scale,
screw conveyor, etc to the negative pressure in the continuous
pyrolysis system through pyrolysis, in system after the gas phase
reaction temperature 450-550 ℃ under the condition of vacuum fast
pyrolysis reaction, generate the pyrolysis oil, carbon black,
pyrolysis wire and combustible gas, combustible gas by separation
of oil and gas recovery unit after enter into the hot blast stove
burning, for the whole production system to provide the reaction
heat, achieve self-sufficiency in energy; After the high
temperature oil and gas are cooled into liquid state by the spray
condensation system, the oil and gas separation and recovery unit
will finally enter the tank for storage. Carbon black and pyrolysis
iron wire are first recovered by cooling devices such as spiral
conveyor, and the recovered carbon black and steel wire are stored
in storage tanks. Subsequently, carbon black and pyrolysis iron
wire can be separated by magnetic separation and other devices for
wire recovery.
Advantages
1.It can working continuous 24 hours in a day,improve working
efficiency
2.Precision machining of all parts that can improve service life.
3.No odor,no residue,no emission,no pollution
4.High oil rate,improve oil rate 40% to 45%
5.Our machine can produce high quality carbon black,no impurity in
it and no steel wire in it.
6.Special explosion-proof system,high safety system.
Protection system:
1.Over temperature protection:Due to faulty operation,the
temperature of reactor is higher than the theoretical temperature,
the console displays an alarm and automatically adjust the
temperature.
2.Over pressure protection:Due to faulty operation leads to
excessive pressure on reactor,the console displays an alarm and
releases pressure automatically.
3.Leakage protection:Due to faulty operation leads to oil and gas
leakage,the console display and alarm.
Quality And Warranty
1.Quality warranty period: One year warranty for the main reactor
of pyrolysis machines
and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in
buyer's site including the training of skills of buyer's
workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil
works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the
parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to
clients.
Picture Details
