30ton Continuous Waste Plastic Scrap Tyre Recycling Pyrolysis To Oil Plant

Scrap Tyre Pyrolysis To Fuel Oil Machine
Capacity:20TPD,30TPD,50TPD
Reactor Material:Q345R, Alloy Steel, Stainless Steel
Reactor Thickness:16mm, 18mm
Total Weight:30-40 tons (Varies by Design and Capacity)
Working Power:15-60KW(Varies by Design and Capacity)
Labor Qty Require:2-4 Persons for per set machine, more machine, fewer labors

The waste tire pyrolysis plant is decomposed into oil vapor by high temperature pyrolysis technology, and the oil vapor enters the cooling system through the oil gas separator, wherein the oil flows to the oil tank, and the pyrolysis gas passes through water seal to the gas recovery system to become the main furnace fuel. Realize continuous production.

Technical Specification

Main Working Process of scrap tire pyrolysis plant
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank.
3. The exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. Smoke produced by processing the tyres can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil,the temperature will be low, at this time, carbon black will be discharged automatically.

Technical Advantage

1. Safety

The waste tyre pyrolysis machine business is equipped with mature safety devices, such as alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system and fire fighting device, which will guarantee 100% safety in the tyre to oil recycling process.

2. Energy-saving

By the extra gas recycling system, the gas that can not be condensed will be recycled to the burning room. It can replace the fuel material to heat the reactor, which will reduce additional fuel consumption.

3. Environment friendly

In the dedusting system, three steps (water spray, ceramic ring filter, washing chamber) are used to dedust the extra gas and more than 95% of the dust would be removed. The released gas is pollution-free and can be discharged into the air directly with ISO9001:2008,CE Certificate.

4.Strict requirements for quality

IQC:Incoming quality control,main raw material;

PQC:Process quality control,All the reactor is inspection by X-ray.

Main technical characteristics

Auto-feeder(optional device)

1. 50 ton hydraulic pressure help feeding more raw materials.

2. The diameter is 1.4m. It can feed all kinds of raw materials, including plastic, packages of plastic, truck tire, car tire, or tire pieces after cutting.

3. Save labor, save time.

4. After finishing production it can feed raw material instead of waiting the main furnace to be cooled.

Oil separator

1. Water from raw material will be separated here.

2. Water sealing design prevent tempering. Ensure saftety.

3. Heavy oil will be collected here.

Cooling system

1. Coil pipe cooling system

there are 24 Ø159 pipes lied in the water pond,each pipe 6 meters long, oil gas can be cooled in larger area and longer time,thus get higher oil yield

2. Vertical condensers

we supply 4 condensers, each has 44 pipes inside the condenser. Saves space and looks more neat and beautiful.

Anti-back fire device

1. Little residual gas can not be cooled. It will recycle these gas to furnace burned to heat the main furnace .

2. Water sealing disign will prevent tempering. Ensure safety.

Double dust removal device

1. Dispose of flue gas caused by heating main furnace using coal, wood, oil or natual gas.

2. Environment protection.

Installation Project

Henan Jinzhen Boiler Co., Ltd is a professional industrial boiler manufacturer that specialized in the environment-friendly steam boiler, hot water boiler, thermal oil boiler and pressure vessels’ design, manufacture, installation, maintenance. Jinzhen Boiler factory is located in beautiful Zhoukou City which nearby Zhengzhou Airport, Shangqiu Railway Station, gets convenient traffic.We have over 6,000sq.m. building area, 105 employees, annual sales amount exceeds 25,000,000USD which includes 25% export amount in worldwide.

Jinzhen boilers include more than 150 kinds. There are:
(1) DZL coal/biomass fired steam boiler(1-20ton/h;)
(2) DZH wood fired steam boiler(0.5-6ton/h;)
(3) SZL biomass/coal fired steam boiler(4-25ton/h;)
(4) WNS series gas/oil fired steam boiler(0.5-20ton/h;)
(5) YLL(W) series coal/biomass fired thermal oil boiler(150,000-16,000,000Kcal)
(6) YY(Q)W gas /oil fired thermic fluid heater(150,000kcal-12,000,000Kcal)

All industrial boilers comply with GB/T quality standards and are greatly appreciated in a variety of markets throughout the world.Well-equipped facilities and excellent quality control throughout all production stages to totally guarantee customers' satisfaction.

As a result of high quality boiler and outstanding customer service, we have gained a global sales network reaching America, Australia, Mexico, Vietnam, Russia, Kazakhstan, South Africa, Syria,South Africa, Ethiopia, etc.