Complete Automatic Used Tyre Waste Tire To Energy Pyrolysis Recycling Plant

Scrap Tyre Pyrolysis To Fuel Oil Machine
Capacity:20TPD,30TPD,50TPD
Reactor Material:Q345R, Alloy Steel, Stainless Steel
Reactor Thickness:16mm, 18mm
Total Weight:30-40 tons (Varies by Design and Capacity)
Working Power:15-60KW(Varies by Design and Capacity)
Labor Qty Require:2-4 Persons for per set machine, more machine, fewer labors

The waste tire pyrolysis plant is decomposed into oil vapor by high temperature pyrolysis technology, and the oil vapor enters the cooling system through the oil gas separator, wherein the oil flows to the oil tank, and the pyrolysis gas passes through water seal to the gas recovery system to become the main furnace fuel. Realize continuous production.

Technical Specification

Main Working Process of scrap tire pyrolysis plant

1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank.
3. The exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. Smoke produced by processing the tyres can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil,the temperature will be low, at this time, carbon black will be discharged automatically.

Technical Advantage

1. Cooling system
New cooling system ensure you can get much and higher quality pyrolysis oil.
2. Dust remove system
New type dust remove system ensure the machine output smoking is eco-friendly.
3. Auto feeding system
Use auto feeder loading tyres into reactor not only greatly save time and labors but also loading more tyres.
4. Auto discharge system
Ensure no any dust when discharge carbon black, And discharge time greatly shortage.
5. Reactor thickness
The reactor thickness is 16mm or 18mm , It can improve reactor use life time, and ensure reactor no deformation when high temperature heating.
6. Waste gas burnning system
The non-condensable C1-C4 oil gas can be through this system reback to furnace for burnning, Not only no need emission but also can save fuel.

Main technical characteristics

Auto-feeder(optional device)

1. 50 ton hydraulic pressure help feeding more raw materials.

2. The diameter is 1.4m. It can feed all kinds of raw materials, including plastic, packages of plastic, truck tire, car tire, or tire pieces after cutting.

3. Save labor, save time.

4. After finishing production it can feed raw material instead of waiting the main furnace to be cooled.

Oil separator

1. Water from raw material will be separated here.

2. Water sealing design prevent tempering. Ensure saftety.

3. Heavy oil will be collected here.

Cooling system

1. Coil pipe cooling system

there are 24 Ø159 pipes lied in the water pond,each pipe 6 meters long, oil gas can be cooled in larger area and longer time,thus get higher oil yield

2. Vertical condensers

we supply 4 condensers, each has 44 pipes inside the condenser. Saves space and looks more neat and beautiful.

Anti-back fire device

1. Little residual gas can not be cooled. It will recycle these gas to furnace burned to heat the main furnace .

2. Water sealing disign will prevent tempering. Ensure safety.

Double dust removal device

1. Dispose of flue gas caused by heating main furnace using coal, wood, oil or natual gas.

2. Environment protection.

Installation Project

Henan Jinzhen Boiler Co., Ltd is a professional industrial boiler manufacturer that specialized in the environment-friendly steam boiler, hot water boiler, thermal oil boiler and pressure vessels’ design, manufacture, installation, maintenance. Jinzhen Boiler factory is located in beautiful Zhoukou City which nearby Zhengzhou Airport, Shangqiu Railway Station, gets convenient traffic.We have over 6,000sq.m. building area, 105 employees, annual sales amount exceeds 25,000,000USD which includes 25% export amount in worldwide.

Jinzhen boilers include more than 150 kinds. There are:
(1) DZL coal/biomass fired steam boiler(1-20ton/h;)
(2) DZH wood fired steam boiler(0.5-6ton/h;)
(3) SZL biomass/coal fired steam boiler(4-25ton/h;)
(4) WNS series gas/oil fired steam boiler(0.5-20ton/h;)
(5) YLL(W) series coal/biomass fired thermal oil boiler(150,000-16,000,000Kcal)
(6) YY(Q)W gas /oil fired thermic fluid heater(150,000kcal-12,000,000Kcal)

All industrial boilers comply with GB/T quality standards and are greatly appreciated in a variety of markets throughout the world.Well-equipped facilities and excellent quality control throughout all production stages to totally guarantee customers' satisfaction.

As a result of high quality boiler and outstanding customer service, we have gained a global sales network reaching America, Australia, Mexico, Vietnam, Russia, Kazakhstan, South Africa, Syria,South Africa, Ethiopia, etc.